Illustrated Parts Manual
RL255/257/2510
25” Commercial Reel Mower
Parts for the Original Trimmer Mowers and California Trimmer Mowers (one in the same, really) are interchangeable since 1941. Therefore if you are servicing a 25″ commercial Trimmer mower, the parts contained within this book will fit your mower.
Contents
RL255 25 Inch Commercial Reel Mower
ITEM | PART NUMBER | DESCRIPTION | QTY | COMMENTS |
1 | H0423 | GRIP, FLAT | 1 | |
2 | 25502 | GRIP, HANDLE 20/25″ | 2 | |
3 | 931 | PIN, COTTER | 3 | |
4 | 25507 | ROD, CLUTCH | 2 | |
5 | H0503 | HANDLE, ROLLER LIFT | 1 | |
6 | 25513 | PIN, SPRING | 1 | |
7 | 25501ST | HANDLE, TOP | 1 | Grips not included |
8 | 919 | NUT, 10‐32 | 2 | |
9 | 901 | BOLT, 10‐32 x 1 1/4 PH PAN | 2 | |
10 | H0504 | BOLT, TRUNNION, 5/16‐18 | 2 | |
11 | 25515 | HANDLE, CLUTCH | 1 | |
12 | 905 | SCREW, 1/4‐28 x 1 1/4 HEX CAP | 1 | |
13 | H0425 | SPRING CLUTCH & HANDLE HEIGHT | 1 | |
14 | 944 | NUT, 1/4‐28 THIN NYLOCK | 1 | |
15 | 25510 | ROD, LIFT | 1 | |
16 | H0508 | THROTTLE LEVER ASSY, 20‐25″ | 1 | |
17 | 947 | SPRING, CLIP | 2 | Holds throttle cable to handle (pipe) |
18 | 951 | NUT, 5/16‐24 COUPLING | 1 | Adjusting nut for clutch rods |
19 | 921 | NUT, 5/16‐24 FINISH | 2 | |
20 | 909 | BOLT, 5/16‐24 x 3/4″ HX G5 Z | 5 | |
21 | 922 | NUT, 5/15‐24 THIN NYLOCK | 8 | |
22 | 25512 | TOGGLE | 1 | Not replaceable on later models |
23 | 25609 | CHAIN, ROLLER LIFT 20‐25″, 40×32 | 1 | Fits 20″ and 25″ commercial units |
24 | 25501SB | HANDLE, BOTTOM, 25 | 1 | 25″ only |
25 | 25806 | LINK, CONN #40 | 2 | |
26 | 907 | BOLT, 5/16‐24 x 5/8, HEX G5 Z | 2 | |
27 | 941 | SCREW, 5/16‐24 x 3/4 FLAT PHILLIPS | 1 |
ITEM | PART NUMBER | DESCRIPTION | QTY | COMMENTS |
20 | 909 | BOLT, 5/16‐24 x 3/4″ HX G5 Z | 4 | |
28 | 25607 | ROLLER YOKE, 20/25 | 1 | |
29 | H0608 | BUSHING, YOKE | 2 | |
30 | 928 | WASHER, 5/16 SAE FLAT Z | 9 | |
31 | 927 | WASHER, 5/16 SPLIT LOCK | 9 | |
32 | 910 | BOLT, 5/16‐24 x 7/8 HX G5 Z | 2 | |
33 | H0610 | SPRING, ROLLER | 2 | |
34 | 25605 | SPROCKET, ROLLER, LARGE, 30T | 1 | |
35 | 25606 | SPACER, SPROCKET | 3 | |
36 | 913 | BOLT, 5/16‐24 x 1 3/4 HX G5 Z | 3 | |
37 | 007 | NUT, 1/4‐28 NYLOCK STD | 4 | |
38 | 948 | WASHER, 1/4 SAE FLAT Z | 4 | |
39 | 934 | SET SCREW, 1/4‐20 x 1/4 SOC SET | 2 | |
40 | H0604 | CLAMP, ROLLER | 2 | |
41 | 603 | U‐BOLT, 1/44‐28 ROUND | 2 | Includes #37, #38, not #39 or #40 |
43 | 25304 | HOLDER, BEARING 2‐EAR W/NSK BRG | 2 | |
44 | 25324 | BEARING, SEALED | 2 | |
45 | 25602 | SHAFT, ROLLER 20/25 | 1 | |
46 | 25601 | ROLLER 20/25 | 1 |
ITEM | PART NUMBER | DESCRIPTION | QTY | COMMENTS |
1 | H0423 | GRIP, FLAT | 1 | |
13 | H0425 | SPRING CLUTCH & HANDLE HEIGHT | 1 | |
14 | 944 | NUT, 1/4‐28 THIN NYLOCK | 3 | |
19 | 921 | NUT, 5/16‐24 FINISH | 4 | |
21 | 922 | NUT, 5/15‐24 THIN NYLOCK | 3 | |
30 | 928 | WASHER, 5/16 SAE FLAT Z | 7 | |
38 | 948 | WASHER, 1/4 SAE FLAT Z | 3 | |
47 | 25824 | SPROCKET, ENGINE (STD), 8T x 3/4 | 1 | |
47 | 25817 | SPROCKET, ENGINE (ALT), 9T x 3/4 | 1 | |
47 | 25819 | SPROCKET, ENGINE (ALT), 10T X 3/4 | 1 | |
48 | 935 | SET SCREW | 2 | Order #935HD for crankshaft keyway |
49 | 25407 | CHAIN, ENGINE, 20‐25″, 40×56 | 1 | Fits 20″ and 25″ commercial units |
50 | 904 | BOLT, 1/4‐28 x 5/8 HX G5 Z | 3 | |
51 | 25402 | SHIELD, GRASS | 1 | 25″ only |
52 | H0422 | HANDLE, HEIGHT ADJUSTMENT | 1 | |
53 | H0421 | PLATE, HEIGHT ADJUSTMENT | 1 | Quadrant |
54 | 942 | SCREW,1/4‐28 X 1‐1/2 PHIL FL | 1 | |
55 | 943 | BOLT, 1/4‐28 x 3/4 FL SOC P | 2 | |
56 | H0426 | CONNECTOR | 1 | |
57 | 930 | WASHER, 1/2 SAE FLAT, ZINC | 1 | Placed between frame and bracket |
58 | 25825 | TENSIONER, CHAIN | 2 | |
59 | H0424 | BRACKET, FRONT | 1 | |
60 | 25401 | BED KNIFE, 25″ | 1 | |
61 | H0410 | GUARD, REEL CHAIN | 1 | |
62 | 25408 | GUARD, ENGINE CHAIN | 1 | |
63 | 902 | SCREW, CUTTER BAR | 9 | |
85 | 903 | BOLT, 1/4‐28 x 1/2 HX G5 Z | 7 | |
86 | 25203 | BEARING HOLDER, REEL, LEFT | 1 | |
87 | H0202 | BEARING, REEL, ALL | 2 | |
88 | 25208 | CLAMP RING, THREADED 20/25 | 1 | |
89 | 25201‐5 | BLADE REEL, 25″ x 5 BLADE | 1 | 25″ only |
89 | 25201‐7 | BLADE REEL, 25″ x 7 BLADE | 1 | 25″ only |
89 | 25201‐10 | BLADE REEL, 25″ x 10 BLADE | 1 | 25″ only |
90 | 25204 | BEARING HOLDER, REEL, RIGHT | 1 | |
91 | 25209 | CLAMP RING, UNTHREADED 20/25 | 1 | |
92 | H0820 | SPROCKET, REEL, 11T x 5/8 | 1 | |
101 | 25806 | LINK, CONNECTOR #40 | 1 | |
104 | 100‐002 | BOLT, 5/16‐18 x 3/4 HX G5 Z | 1 | |
105 | 130‐002 | NUT, LOCK, 5/16‐18 | 1 | |
106 | 25803 | HOOK, CATCHER, 20/25, HONDA | 1 | |
107 | H0803 | HOOK, CATCHER, 20/25, BRIGGS | 1 | |
108 | 920 | NUT, 1/4‐28 | 3 | |
109 | H0207 | FITTING, GREASE, M6 x 1 | 2 | |
110 | 914 | BOLT, ENGINE MOUNTING | 2 | |
117 | 25902 | FRAME, 25″ | 2 | Bare Frame, painted dark green |
ITEM | PART NUMBER | DESCRIPTION | QTY | COMMENTS |
19 | 921 | NUT, 5/16‐24 FINISH | 2 | |
20 | 909 | BOLT, 5/16‐24 x 3/4 HX G5 Z | 4 | |
21 | 922 | NUT, 5/15‐24 THIN NYLOCK | 5 | |
30 | 928 | WASHER, 5/16 SAE FLAT Z | 2 | |
32 | 910 | BOLT, 5/16‐24 x 7/8 HX G5 Z | 1 | |
39 | 934 | SET SCREW, 1/4‐20 x 1/4 | 2 | |
43 | 25304 | HOLDER, BEARING 2‐EAR | 2 | |
44 | 25324 | BEARING, SEALED | 2 | |
48 | 935 | SET SCREW | 4 | |
64 | 25307 | BEARING, WHEEL 20/25 | 8 | |
65 | 25306 | TIRE ASSY W/BEARING, 20/25 | 4 | |
66 | 25301 | SHAFT, DRIVE, 25 | 1 | 25″ only |
67 | 25311 | LINING, CLUTCH | 1 | |
68 | 25318 | SPROCKET, DRIVE, 39T W/OILITE | 1 | |
69 | 25312 | WASHER SMALL HARD | 2 | |
70 | 25314 | SPACER, CLUTCH | 1 | |
71 | 25313 | WASHER LARGE HARD | 1 | |
72 | 25316 | SPRING, CLUTCH | 1 | |
74 | 25315 | COLLAR, SET, 20/25 | 2 | |
75 | 25823 | SPROCKET, ROLLER, SMALL (STD) 8T x 11/16 | 1 | |
75 | 25317 | SPROCKET, ROLLER, SMALL (ALT) 9T x 11/16 | 1 | |
76 | H0310 | SPROCKET, REEL, 17T x 5/8 | 1 | |
77 | 25206 | CHAIN, REEL, 20‐25″, 40×46 | 1 | Fits 20″ and 25″ commercial units |
78 | 25321 | BOLT, ADJUSTING | 1 | |
79 | 25320 | FORK, LARGE | 1 | |
80 | 25419 | COLLAR SET, 3/8 | 2 | |
82 | 25319 | FORK, SMALL | 1 | |
83 | 25323 | SPACER, WHEEL | 4 | |
84 | 25611 | CHAIN, ROLLER, 20‐25″, 40×38 | 1 | Fits 20″ and 25″ commercial units |
101 | 25806 | LINK, CONNECTOR #40 | 2 | |
102 | 25322 | REST, STEADY | 1 | |
103 | 25807 | LINK, HALF #40 | 1 | |
109 | H0207 | FITTING, GREASE, M6 x 1 | 4 |
ITEM | PART NUMBER | DESCRIPTION | QTY | COMMENTS |
57 | 930 | WASHER, 1/2 SAE FLAT, ZINC | 1 | Placed between frame and bracket, Fig 3 |
93 | 25403 | ROD, TIE 25″ | 1 | 25″ only |
94 | 918 | BOLT, 3/8‐16 x 5 HEX CAP GR5 | 2 | 25″ only |
95 | 929 | WASHER, 3/8 SAE FLAT Z | 9 | |
96 | H0106 | BUSHING, CASTER BAR | 2 | |
TBD | 970 | SLEEVE, CASTER (12.5mm O.D.) | 4 | Not shown in illustration |
97 | 25101 | BRACKET, CASTER 25″ | 1 | 25″ only |
98 | 908 | NUT, 3/8‐16 NYLOCK Z | 2 | |
99 | 924 | NUT, 1/2‐20 NTE NYLON Z | 1 | |
100 | 25102‐4 | CASTER SET (4) | 1 | Set of 4, plastic |
100 | 25102‐4D | CASTER SET, DARNELL (4) | 1 | Set of 4, rubber (see Figure 8) |
109 | H0207 | FITTING, GREASE | 2 | Grease fittings used on earlier models |
111 | 25801 | CATCHER ASSY, W/BAIL 25″ | 1 | Plastic catcher, includes bail (#112) |
112 | H0802 | BAIL, GRASS CATCHER | 1 | |
113 | 960 | PIN, CLEVIS | 2 | |
114 | 948 | WASHER, 1/4 SAE FLAT Z | 2 |
The FR-25 front roller replaces the caster bar and casters on your 25” Cal Trimmer mower and there are some nice benefits. It adds a little weight to the front of the mower which is helpful for rougher yards. It makes the blade cut at the highest contour of the yard to help prevent scalping and allows you to cut over the top of edges.
It also can help provide some striping effect as it’s used over time.The height adjustment process is the same as the original caster wheels however the actual cutting heights will be slightly lower by 1/8″ – 3/16″.
Back-lapping does not replace the potential need to grind the reel and bed knife, especially if there are dents or other areas of damaged edges. However, if the edges are in good shape and you want to help lighten and smooth the bed knife to reel contact, this process is the best way. It requires some patience but good instructions are included. The kit also includes a sprocket adapter, a 10 ounce container of #80 back lapping compound, and a durable paint brush. To summarize, back-lapping seats the blade and bedknife surfaces as the blades are turned backwards and applying grinding compound. During the process additional adjusting may be needed, but the end goal is to be able to shear paper across the entire width with smooth and light contact.
P/N 980 – SPRING COMPRESSOR TOOL
20/25” Front Roller Parts Information
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20” Front Roller Assembly (Item# FR-20) | ||||
Ref # | Part Number | Parts Name | Qty | Comments |
1 | H0939 | FRAME, FR-20, GREEN | 1 | |
2 | 935 | SET SCREW, 5/16-24 x 5/16 KNURLED | 2 | |
3 | H0940 | COLLAR, FR-20, FR-25 | 1 | |
4 | H0941 | ROLLER SHAFT, FR-20 | 1 | |
5 | H0942 | BEARING SLEEVE, FR-20, FR-25 | 2 | |
6 | H0934 | BALL BEARING, FR-20, FR-25 ROLLER | 2 | |
7 | H0943 | ROLLER ONLY, FR-20 | 1 | |
8 | H0944 | BRACKET, GREEN, FR-20, FR-25 | 1 | |
25” Front Roller Assembly (Item# FR-25) | ||||
Ref # | Part Number | Part Name | Qty | Comments |
1 | H0945 | FRAME, FR-25, GREEN | 1 | |
2 | 935 | SET SCREW, 5/16-24 x 5/16 KNURLED | 2 | |
3 | H0940 | COLLAR, FR-20, FR-25 | 1 | |
4 | H0946 | ROLLER SHAFT, FR-25 | 1 | |
5 | H0942 | BEARING SLEEVE, FR-20, FR-25 | 2 | |
6 | H0934 | BALL BEARING, FR-20, FR-25 ROLLER | 2 | |
7 | H0947 | ROLLER ONLY, FR-25 | 1 | |
8 | H0944 | BRACKET, GREEN, FR-20, FR-25 | 1 |
1028 4th
Street SW, Bldg A
Auburn, WA 98001
Phone: 253-333-3345
Fax: (253) 414-1293c
www.caltrimmer.com
[email protected]
Documents / Resources
CALIFORNIA TRIMMER RL255 25 Inch Commercial Reel Mower [pdf] User Manual RL255, RL257, RL2510, RL255 25 Inch Commercial Reel Mower, Commercial Reel Mower, Reel Mower, Mower |