TORO 20459 Haven Robotic Acre Lawn Mower Installation Guide

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TORO 20459 Haven Robotic Acre Lawn Mower

TORO-20459-Haven-Robotic-Acre-Lawn-Mower-Product

Product Information

  • Model: HavenTM Robotic
  • Type: Lawn Mower
  • Coverage: 0.75 Acre
  • Model No.: 20459
  • Serial No.: 324000111 and Up

Product Usage Instructions

Ordering Replacement Parts
To order replacement parts, provide the part number, quantity, and description of each desired part. Each part in the illustration has a reference number that corresponds to the parts list.

Reference Numbers
There are special reference number formats for parts in service assemblies and indicating quantity in illustrations. Service Assembly Reference Numbers are in the form a:b where a is the assembly reference number and b is the unique part number. Reference Numbers Indicating Quantity have the form nX y where n is the quantity, X is the multiplication symbol, and y is the reference number.

Installation Instructions

  1. Assemble the lower chassis according to the parts list.
  2. Attach the conductor blocks, nuts, plates, and other components as specified.
  3. Install the chassis handle, lid, motor drive, traction wheel assembly, and other relevant parts.
  4. Secure all components with the specified screws, washers, and nuts.

FAQ (Frequently Asked Questions)

  • How do I register my product?
    To register your product, visit www.Toro.com and follow the registration instructions on the website.
  • Where can I find contact information for support?
    Contact us at www.Toro.com or visit us at 8111 Lyndale Avenue South Bloomington, MN 55420 for support.
  • How do I replace specific parts?
    To order replacement parts, provide the part number, quantity, and description of each desired part. Refer to the parts list for detailed information on each component.

Haven™ Robotic

0.75 Acre Lawn Mower
Model No. 20459—Serial No. 324000111 and Up.

Ordering Replacement Parts

To order replacement parts, please supply the part number, the quantity, and the description of each part desired.

  • Understanding Reference Numbers
    • Each identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part.
    • This catalogue uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration.
  • Service Assembly Reference Numbers
    Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly.

    • For example, a wheel assembly might be identified by reference number 6, the tyre by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1,6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in parts lists.
  • Reference Numbers Indicating Quantity
    • In an illustration, if a reference number indicates more than one part, the reference number has the form nX y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number.
    • For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated.

Lower Chassis Assembly

TORO-20459-Haven-Robotic-Acre-Lawn-Mower-Fig- (1)

Ref. Part Number Qty. Description   Ref. Part Number Qty. Description
1 138-5410 1 Chassis-Bottom   27:3 140-4149 2 Washer
2 145-4025 1 Conductor Block LH   27:4 138-5404 1 Caster Wheel ASM
3 145-4026 1 Conductor Block RH   27:5 119-4038 1 Nut-Hex
4 147-6413 2 Stud-Conductor   29 364-1194 1 Washer-Nylon
5 138-8915 2 O-Ring   30 122-2530 1 P C A Module
6 147-7730 2 Nut-Hex NI   31 145-5859 1 B H C Mount
7 147-0578 2 Nut-Hex   32 140-4100 1 Reed Switch ASM
8 137-3094 2 Nut-Hex   33 140-4101 1 P C A-Module, Reed Switch
10 147-6437 1 Conductor Plates ASM   34 145-5837 3 Screw-Plastic, Tbfh
10:1   1 Conductor-RH ●   35 147-0457 1 Harness-Wire, Handle
10:2   1 Conductor-LH ●         Sensor
11 145-5858 1 Chassis Handle   36 139-5911 1 Harness-Wire Docking
12 121-9102 31 Screw-HWH         Terminals
13 147-6385 1 Lid   37 139-5907 1 Harness-Wire, Power
15 147-6423 1 Motor-Drive         Switch
16 147-6424 1 Traction Wheel ASM   38 139-6397 1 Harness-Wire, Battery
16:1   1 Wheel-Cover ●         Bundle
16:2   1 Wheel-9.75In ● 39 147-0503 1 Harness-Wire, Cutterhead
16:3   3 Screw-HWH ● 40 145-1460 6 Clip-Harness
17 49-2040 6 Screw-HWHTF 41 145-5872 1 Module-P C A, USB-C Diag
19 140-1348 2 Ring-Cap, Center         Board
20 140-1349 2 Cap-Hub, Wheel 42 147-2184 2 Holder-Tube, Handle
21 147-6351 1 Foam-Dampening 43 122-2544 1 Module-P C A, Dual Analog
22 147-6378 1 Base       Hall Sensor
23 94-3868 3 Washer-Flat 44 32180-030 2 Clip-Tie
27 147-6425 1 Caster Wheel ASM 45 3290-378 2 Tie-Cable
27:1 140-4099 2 Bearing-Ball 46 32180-642 1 Ferrite-Core, Snap-On
27:2 140-4141 1 Spacer 47 163-1904 2 Screw-Plastic, HWH

Lower Chassis Bellows and Battery Assembly

TORO-20459-Haven-Robotic-Acre-Lawn-Mower-Fig- (2)

Ref. Part Number Qty. Description   Ref. Part Number Qty. Description
2 139-8932 1 O-Ring   6 139-6609 1 Seal-Ring
3 139-8934 1 O-Ring   8 145-5854 1 Cover-Battery
4 121-9102 10 Screw-HWH   9 139-8935 1 O-Ring
5 140-3897 1 Bellows-HOC   10 163-1904 8 Screw-Plastic, HWH

Upper Chassis Assembly

TORO-20459-Haven-Robotic-Acre-Lawn-Mower-Fig- (3)

Ref. Part Number Qty. Description   Ref. Part Number Qty. Description
1 138-5411 1 Chassis-Top   13 145-5880 1 LED Running Light
2 147-2211 1 Cover-Chassis Top   14 147-0474 1 LED Cover
3 114-5896 2 Magnet   16 144-3176 4 Light Camera Module
4 145-3949 1 Spring-Compression         Gasket
5 147-2206 1 Button-Stop   17 147-6426 1 Light Camera Module ASM
6 138-5481 1 Magnet   18 147-6428 1 Light Camera W/O
7 147-2207 1 Cover-Keypad                                                                        Ultrasonic Sensors
8 140-3944 2 Cover-Caster Wheel 19 138-7684 4 Lift Sensor ASM
9 145-1522 2 Pin-Plain 20 144-6432 4 Retainer-Sensor
10 144-6393 1 Decal-Brand, Top 21 121-9102 42 Screw-HWH
12 138-5428 1 Keypad 22 163-1904 19 Screw-Plastic, HWH

Light Camera Module Assembly No. 147-6426

TORO-20459-Haven-Robotic-Acre-Lawn-Mower-Fig- (4)

Ref.

Part Number Qty. Description   Ref. Part Number Qty.

Description

8 144-6383 1 O-Ring   12 144-6382 1 O-Ring
9 140-4134 1 Protector-Lens   13 144-6363 1 Bezel
10 140-4132 1 Cap-Lens          

Light Camera Module w/o Ultrasonic Sensors Assembly No. 147-6428

TORO-20459-Haven-Robotic-Acre-Lawn-Mower-Fig- (5)

Ref.

Part Number Qty. Description   Ref. Part Number Qty.

Description

8 144-6383 1 O-Ring   12 144-6382 1 O-Ring
9 140-4134 1 Protector-Lens   13 144-6363 1 Bezel
10 140-4132 1 Cap-Lens          

Lift Sensor Assembly No. 138-7684

TORO-20459-Haven-Robotic-Acre-Lawn-Mower-Fig- (6)

Ref.

Part Number Qty. Description   Ref. Part Number Qty.

Description

5 140-1296 1 Mount-Magnet   9 144-6399 1 Bearing-Spherical
6 147-0507 1 Magnet   10 147-0430 1 Coupler
7 138-7659 1 Bellow   11 137-3094 1 Nut-Hex

Upper Chassis Wiring Assembly

TORO-20459-Haven-Robotic-Acre-Lawn-Mower-Fig- (7)

Ref.

Part Number Qty. Description   Ref. Part Number Qty.

Description

1 122-2522 1 P C A-Module   12 139-5906 1 Harness-Wire,
2 139-5492 1 Vision Control Board ASM         Communications ASM
3 118-6999 1 Pcb, Pca-Com Ocb ASM   13 122-2544 7 Module-P C A, Dual Analog
4 139-5946 1 Buzzer         Hall Sensor
5 144-0271 1 Vent-Snap In   14 145-1472 2 Holder-Sensor
6 145-1460 12 Clip-Harness   15 145-5837 17 Screw-Plastic, Tbfh
7 161-4846 1 Harness-Wire, Bottom To   16 94-3868 1 Washer-Flat
      Top   17 3290-378 8 Tie-Cable
8 139-6399 1 Harness-Wire, RH Top   19 163-1909 1 Harness-Wire, Pwr/Can
9 139-6400 1 Harness-Wire, LH Top         Ferrite Jumper
10 139-6378 1 Harness-Wire, Key Pad          
11 147-0460 1 Harness-Wire, Running Light          

Cutting System Assembly

TORO-20459-Haven-Robotic-Acre-Lawn-Mower-Fig- (8)

Ref.

Part Number Qty. Description   Ref. Part Number Qty.

Description

4 121-9102 24 Screw-HWH   26 147-6431 1 Disc Mount ASM
13 147-6430 1 HOC ASM   27 140-4099 2 Bearing-Ball
20 140-3786 1 Cutter Motor ASM   28 144-6418 1 Guard-Disc, Blade
23 145-5833 1 Blade Disc With Inserts   29 119-4038 1 Nut-Hex
      ASM   30 144-6417 1 Nut-Cover, Blade
24 138-7668 4 Screw-Shoulder, PH/Sp   31 75-5470 1 Spacer-Bearing
25 147-6432 1 Blade ASM          

Height-of-Cut Assembly No. 147-6430

TORO-20459-Haven-Robotic-Acre-Lawn-Mower-Fig- (9)

Ref. Part Number Qty. Description   Ref. Part Number Qty.

Description

1 139-8934 1 O-Ring   15 139-8997 1 Gasket-Motor, HOC
3 139-8941 1 O-Ring   16 138-5454 1 Motor-HOC
5 121-9102 18 Screw-HWH   17 145-3948 6 Screw-Php
6 145-5837 1 Screw-Plastic, Tbfh   18 140-1343 1 Hub-Gear
12 138-5481 3 Magnet   19 140-1342 1 Gear-Motor, HOC
14 140-4035 1 O-Ring          

Shroud Assembly

TORO-20459-Haven-Robotic-Acre-Lawn-Mower-Fig- (10)

Ref. Part Number Qty.        Description   Ref. Part Number Qty. Description
1 161-4836 1    Shroud ASM   9 130-6721 2 Clip-Tree
2 147-2203 1    Shroud, Body-Lid   10 140-4055 1 Decal-Warning
6 147-6375 1    Magnet-N35   13 161-3175 6 Clip-Tree
8 121-9102 19 Screw-HWH   14 147-6393 4 Coupler-Boot

Charging Station Assembly

TORO-20459-Haven-Robotic-Acre-Lawn-Mower-Fig- (11)

Ref.

Part Number Qty. Description   Ref. Part Number Qty.

Description

1 161-4847 1 Charging Base ASM   3 140-3842 1 Power Supply
2 161-4848 1 Handle ASM   4 145-1741 1 Stake-Ground

Charging Base Assembly No. 161-4847

TORO-20459-Haven-Robotic-Acre-Lawn-Mower-Fig- (12)

Ref. Part Number Qty. Description   Ref. Part Number Qty.

Description

1 147-2241 1 Base-Charger   9 163-1908 1 Harness-Wire, Power
2 147-6433 1 Panel-Front, Charger         Supply Cable ASM
3 147-6434 1 Panel-Rear, Charger   11 137-9705 1 Decal-Charger
4 147-2245 1 Wrap-Cord, Charger   12 147-6415 2 Tube-Stiffener
5 121-9102 28 Screw-HWH   13 120-7950 6 Screw-Torx
6 147-2246 2 Bracket-Handle   14 107069 2 Clip
7 147-2247 1 Mount-Housing, Conductor   15 49-2040 2 Screw-HWHTF
8 145-4041 1 Conductor Housing ASM          

Handle Assembly No. 161-4848

TORO-20459-Haven-Robotic-Acre-Lawn-Mower-Fig- (13)

Ref.

Part Number Qty. Description   Ref. Part Number Qty.

Description

1 147-2191 2 Retainer-Magnet   12 147-2225 1 Fitting-Cam, 5/16 X 18
2 147-2215 1 Magnet-N35   13 147-2224 1 Lever-Lock, Cam
3 147-6436 2 Tube-Lower   14 147-2190 1 Canopy-Base
4 147-2232 1 Mount-Handle, LH   15 161-3176 2 Spring-Wave
5 147-2233 1 Mount-Handle, RH   16 137-3011 8 Bolt-CARR
6 147-2231 2 Mount-Handle   17 137-3094 8 Nut-Hex
7 147-2189 1 Handle-Upper   18 147-6350 1 Tray-Phone
8 147-6400 1 Rod-Handle   19 147-2194 2 Clip-Holder
9 147-2220 1 Spanner-Handle   20 121-9102 2 Screw-HWH
10 147-2153 2 Spring-Compression   21 147-6446 4 Washer-Curved
11 147-2234 2 Lever-Release          

Attachments and Accessories

For 20459 Haven Robotic 0.75 Acre Lawn Mower

Product Name/Model/Part

  • Anti-Theft Asset Tracker Kit ………………………………………………………………………………………………. 145-4036

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