spasciani TR 2002 CL2 Full Face Respirator User Manual

TR 2002
MASCHERA INTERA
‐ FULL FACEMASK
‐ MASQUE COMPLET
0426
Notified Body responsible for the EU type‐examination and for production according to Module D of Regulation (EU) 2016/425:
Italcert S.r.l. ‐ V.le Sarca 336, 20126 Milano – Italia

INSTRUCTIONS FOR USE
IMPORTANT
The TR 2002 mask is the result of many years of experience and research in the field of breathing protection, but only close observance of the instructions laid out in this booklet can guarantee perfect service and safe use of the mask. SPASCIANI S.p.A. take no responsibility for damages which may occur due to incorrect or inappropriate use of the mask, nor following maintenance carried out by any company other than SPASCIANI S.p.A. or their authorized agents. It has to be stressed that breathing apparatus must always be used by specially trained people, supervised by a person perfectly aware of the limits of application of the apparatus itself and of the laws in being in the Country concerned.

Contents

WARNING AND LIMITS OF APPLICATION

The TR 2002 masks do protect respiratory pathways only when equipped with compatible respiratory protective devices (Filtering or Self‐contained), as described under “Technical Description” and “Compatibility”.
For the use with gas, particle and combined filters, airline or fresh air systems do follow the directions and limitations of use as indicated in the relevant manufacturer’s instructions.
Bearded people and/or people wearing spectacles cannot safely wear a gasmask, as facial hair or side arms interfere with the seal of the mask on the face. Corrective glasses with special frames, supplied upon request, can be used, though.
TR 2002 CL2, TR 2002 CL3, TR 2002 S CL3, TR 2002 BN CL2, TR 2002 BN CL3 and TR 2002 S BN CL3 can be used together with filters only in areas where the Oxygen concentration is > 17% in volume (this limit may vary according to national regulations).
For the use with self‐contained breathing apparatus make sure that the air quality meets EN 12021 specifications.
Before entering a contaminated area verify the mask tightness as indicated in point 4.3.
The TR 2002 CL2, TR 2002 CL3 and TR 2002 S CL3 masks cannot be used for positive pressure breathing apparatus. Masks with special exhalation valves must be used for this type of apparatus.
The TR 2002 masks cannot either be used with closed cycle oxygen breathing apparatus. Masks with‐ out exhalation valves must be used for this type of apparatus.
The TR 2002 A CL2, TR 2002 A CL3 and TR 2002 S A CL3 cannot be used for negative pressure devices.
The reference standard EN 136 does not require any chemical permeation test. In presence of particularly aggressive chemicals do ensure the suitability of the chosen material (contact the manufacturer).
The TR 2002 masks are designed to be compatible with most common headgears (Helmets, ear muffs etc.). Not being possible, though, to ensure a full compatibility with all products, do check that the mask be compatible with any other protective equipment used at the same time (also in this case contact the manufacturer).

TECHNICAL DESCRIPTION

The TR 2002 masks are made according to EN 136:1998 tecnichal standard and are classified:
‐ For special use (EN 136:1998 CL3 – Class 3): TR 2002 CL3, TR 2002 S CL3, TR 2002 A CL3, TR 2002 S A CL3, TR 2002 BN CL3 and TR 2002 S BN CL3.
‐ For general use (EN 136:1998 CL2 – Class 2): TR 2002 CL2, TR 2002 A CL2 and TR 2002 BN CL2.
A) External mask moulded in ‐ rubber or silicone (S) for: TR 2002 CL3, TR 2002 S CL3, TR 2002 BN CL3, TR 2002 S BN CL3, TR 2002 A CL3 and TR 2002 S A CL3;
‐ thermoplastic rubber for TR 2002 CL2, TR 2002 A CL2 and TR 2002 BN CL2;
B) Extra wide panoramic visor
‐ moulded in polycarbonate with hard scratch and solvent resistant coat for TR 2002 CL3, TR 2002 S CL3, TR 2002 BN CL3, TR 2002 S BN CL3, TR 2002 A CL3 and TR 2002 S A CL3;
‐ moulded in plain polycarbonate for TR 2002 CL2, TR 2002 A CL2 e TR 2002 BN CL2;
C) Connector assembly grouping into one single plastic unit the following parts:
‐ the exhalation valve;
‐ the speech device;
‐ The gasket‐valve holder and the inhalation valve;
‐ The threaded connector:
‐ For TR 2002 CL3, TR 2002 S CL3 and TR 2002 CL2 to EN 148‐1 (40×1/7”);
‐ For TR 2002 A CL2, TR 2002 A CL3 and TR 2002 S A CL3 to EN148‐3 (M45x3);
‐ For TR 2002 BN CL2, TR 2002 BN CL3 and TR 2002 S BN CL3 there is a dual use connector:
‐ DIN 58600 bayonet connector for use with Spasciani positive pressure breathing apparatus and BN demand valve;
‐ EN 148‐1 unified thread connector for use with filters at negative pressure. A unique patented device automatically varies the exhale valve setting to adapt it to the kind of device connected;
‐ Only for TR 2002 A CL2, TR 2002 A CL3, TR 2002 S A CL3, TR 2002 BN CL 2, TR 2002 BN CL3 and TR 2002 S BN CL3 a pre‐loaded valve group which maintains a positive pressure of about 3.5 mbar within the mask cavity in any respiratory phase.
D) Inner mask to reduce dead space molded in thermoplastic rubber provided with two air circulation valves which prevent the visor from steaming up.
E) Head‐harness five straps, molded in rubber with quick fastening buckles.
F) Tape for wearing mask round neck during breaks.
G) DUPLA Adapter (P/N 157900000) optional, for the use of twin cartridges Spasciani series 2000 (only with TR 2002 CL2, TR 2002 CL3 and TR 2002 S CL3).
The one‐size facepiece adapts itself to the face contour achieving a perfect seal with no vexatious pressures.

COMPATIBILITY

The TR 2002 CL2, TR 2002 S CL3 and TR 2002 CL3 masks have a standard connector and can therefore be used with all breathing devices which have a standard male connection (EN 148‐1) (eg. Gas, particulate and combined filters, compressed air or fresh air hose apparatus etc.). The TR 2002 CL2, TR 2002 CL3 and TR 2002 S CL3 masks can also be used in conjunction with DUPLA adapter which, when fitted, allows the use of Spasciani twin cartridges series 000 (in this case the assembly is named DUPLA altogether).
The mask TR 2002 A CL3 and TR 2002 S A CL3, can be used with all the Spasciani breathing apparatus type 1, whereas the mask TR 2002 A CL2 can be used with Spasciani breathing apparatus RN T1 (see breathing apparatus user manual).
The mask TR 2002 BN CL3 and TR 2002 S BN CL3, can be used with all the Spasciani breathing apparatus type 1 (according to EN 137), whereas the mask TR 2002 BN CL2 can be used with Spasciani breathing apparatus RN T1 (see breathing apparatus user manual). The TR 2002 BN CL2, TR 2002 BN CL3 and TR 2002 S BN CL3 can moreover be used with filters or negative pressure devices thanks to the EN 148‐1 threaded connector.

INSTRUCTIONS FOR USE

4.1. Assembling the DUPLA adapter and cartridges (Only with TR 2002 CL2, TR 2002 CL3 and TR 2002 S CL3)
4.1.1. Adaptor
If you want to use two cartridges, before donning the mask you shall fit the special adaptor and the cartridges (photo 8).

Insert the connector’s bush into the adaptor cavity.
Rotate the adaptor clockwise until safely locked.

4.1.2. Cartridges
Apply finally the cartridges following the instructions that comes along with them and with the adaptor.
4.2. Donning
Elongate the straps of the headharness as much as possible. With both hands hold the neck and cheek straps of the headharness, meanwhile widening them in order to be able to put your face into the mask. Once your chin is in place, pass the headharness over your head, adjusting it so that straps are in the direction of the facepiece buckles. Pull the straps until you feel a uniform yet comfortable pressure on your face along the sealing flap. The buckles automatically lock into the required position. It is advisable to tighten the cheek straps first, then the temple straps and finally the orehead straps (photographs 1, 2, 3 and 4). To loosen the tension of the straps, gently lift the buckle tabs, which will make the strap slide backwards (photograph 6).
4.3. Check of pneumatic tightness
Before entering a contaminated atmosphere, it is a good habit to check the tightness on the face and ex‐ halation valve seal. Whilst wearing the mask, close the standard connector with the palm of your hand and take a deep breath (photograph 5). The mask should slightly deform, adhering to your face more securely. You should not notice any inward leakage of air from the outside. If you notice a leak, identify and eliminate it immediately. After a satisfactory seal check, the mask can be connected to the filter or to the breathing apparatus and the scheduled work can be carried out in total safety.
For TR 2002 CL2, TR 2002 CL3 and TR 2002 S CL3 with DUPLA adapter:
Whilst wearing the mask, close with the palm of your hands the vents of filters (if necessary help yourself with two sheets of paper) and deeply breath‐in. The mask should alter deform slightly, adhering to your face more securely. You should not notice any inward leakage of air from the outside. If you notice a leak, identify and eliminate it immediately.

DISASSEMBLING AND PART REPLACEMENT

The following are some routine maintenance operations that can be performed directly by the user.
5.1. DUPLA Adapter (Only with TR 2002 CL2, TR 2002 CL3 and TR 2002 S CL3)

Dismantle the valve cover by pushing the locking tabs by means of any suitable tool. Slide the covers outwards.
Turn anticlockwise and remove the adaptor from the connector’s bush.

5.1.1. Inhalation valve and gasket valve holder
Remove the rubber gasket/valve holder situated on the bottom of the connector. In this way, the inhalation valve can be reached and easily removed. When reassembling, ensure that the valve is well inserted onto the special spindle and that it can move freely. Insert then the gasket/valve holder in the bottom of connector in such a way that it holds the valve in position and free to move.
WARNING: Whilst reassembling refer to the drawing and make sure to choose the valve holder suited to the specific
mask model. There are two similar holders which only differ in size.
5.1.2. Exhalation valve
TR 2002 CL2, TR 2002 CL3 and TR 2002 S CL3
The membrane can be replaced simply by removing the lower valve cover which holds the group and extracting the valve from its seat. To replace it, re‐insert the membrane onto the special stem.
TR 2002 A CL2, TR 2002 A CL3 and TR 2002 S A CL3

Remove the Valve cover.
Remove by means of pliers the small bridge that keeps the valve assembly in place.
Remove the positive pressure assembly.
Remove the exhale membrane from the stem and, if necessary, remove the stem as well by pushing it outwards from the inside of facepiece.

To reassemble proceed backwards.
TR 2002 BN CL2, TR 2002 BN CL3 and TR 2002 S BN CL3

Remove the cover that blocks the connector. Take off the valve holder by operating on the clamping lever. Then take off the pin and the spring which act as automatic device for the pressure regulation.
Remove the positive pressure assembly.
Remove the exhale membrane from the stem and, if necessary, remove the stem as well by pushing it outwards from the inside of facepiece.
To reassemble proceed backwards. Take special care in re‐positioning the little pin and the spring: insert the spring first around the little pin, then insert pin in the cover. While keeping the pin lifted slide covers in position. Do always verify that pin be free to move.

5.1.3. Exhalation valve holder
The Exhalation valve holder can also be dismantled and replaced. To do that press the spring (4) that holds the valve holder in place and take it out. Extract then the valve holder (6) and the OR (5). To mount it again follow the same steps backwords.
5.2. Inner half mask
Tear the mask by pulling it towards the outside. To replace it, reinsert it by fitting it onto the proper seat machined into the body of the Connector Valves Speech device assembly. To replace valves remove them complete with seating and insert new valve assemblies.
5.3. Headharness
The head harness can be easily removed by stripping it off from the buckles.
The frontal buckle can be removed by sliding the retaining pin from its location the other four can be removed by pushing out with the help of a punch the retaining metallic pins.
To reassemble the head harness let the strap tips slide into the buckle, taking care to keep the knurled side inwards.

SCHEDULED MAINTENANCE TABLE

Part	Activity	1	2	3	4	5
Complete Mask	General Visual inspection (Connector, visor, inhalation valve, head harness, speech device and inner half mask)	X
	Cleaning (as explained in par. 8)		X
	Check of Pneumatic Tightness (as explained in par. 4.3)	X				X
	Efficiency (as explained in par. 7)					X
Connector	OR replacement					X
Inhalation valve	Replacement					X
Exhalation valve	Visual inspection			X
Exhalation valve	Replacement				Xa	Xb

1: Before use ‐ 2: After use ‐ 3: Every six months ‐ 4: Annually ‐ 5: Every two years
a) For masks being used b) For stocked masks

MASK EFFICIENCY CHECKS

The maintenance, disassembly and replacement of the masks components (except those described in paragraph 5) must only be performed by the Manufacturer or its authorized workshops, or by the user if specifically trained by SPASCIANI, who periodically organizes training courses for this purpose.
At each re‐assembly of the mask, after cleaning and before use after a period of long inactivity, the mask efficiency must be checked; to perform these checks, ARAC or ARAC Mini devices (Spasciani products, Fig.7), can be used.
For all information regarding maintenance courses, spare parts and control equipment, please contact the Spasciani sales office.

STORING, DISINFECTING, CLEANING

The rubbers used for the TR 2002 masks have excellent age resistant characteristics and there is therefore no need to take special precautions for preserving the masks. However, it is advisable to keep new face‐ pieces in their original packing in a ventilated store‐room, away from possible heat sources. Storage should preferably be between ‐20 and +50 °C. To keep masks ready for use, it is advisable to keep them in closed cabinets protected from dust, light and chemical agents’ vapors, and far away from heat sources.
After use, the masks should be cleaned with a soft cloth to remove sweat and condensation. In cases where the masks are particularly dirty, they can be cleaned with a simple dishwasher at a maximum temperature of 40 °C using a neutral detergent. Do not use solvents to wash the masks. Should you wish to disinfect the masks, use an aqueous solution with a chlorhexidine based (0.5%) or electrolytic chloroxygen based (0.1%) disinfectant. Rinse all the pieces under running water again after disinfection. For a more thorough cleaning or disinfection, requiring the complete disassembly of the mask, please refer to SPASCIANI or one of its authorised workshops

MARKINGS

9.1. CE Marking
Every mask bears the CE marking according to the requirements of Regulation (EU) 2016/425 on Cat. III PPEs. The actual marking, placed on the forehead harness attachment, is made up of the following:

A. Designation of TR 2002 mask family, S indicates that the mask is moulded in Silicone.
B. CE 0426: Marking indicating the conformity with the Essential Safety Requirements of Regulation (EU) 2016/425, Annex II, especially as far as ergonomy, harmlessly, and comfort are concerned. Number 0426 indicates that Italcert S.r.l., Viale Sarca 336, 20126 Milan ‐ Italy ‐ is the Notified Body in charge of the quality control assessment according to Module D of afore said Regulation.
C. European Standard and Class of the mask.
D. Part Number of the rubber faceblank (see par. 9.2)
9.2. Part Marking
The following list shows how different parts are marked and dated.

Component	Marking	Note	Date
Exhalation Membrane	864		YES’
Connector Group	61407	for TR 2002 A2 CL2 —CL3	NO
	61408	for TR 2002 CL2 — CL3
	61409	for TR 2002 BN2 CL2 — CL3
Face blank	Item P/N	See par. 9.3	YES3
Head harness	60626 BLACK	EPDM rubber	YES3
Visor	Not possible	see drawing	YES3
Visor frame	Not possible	see drawing	NO
Inner Mask	372 BLUE	made of blue thermoplastic rubber	YES3
	374 BLACK	made of black thermoplastic rubber
	373 YELLOW	made of yellow thermoplastic rubber
Speech device	15		YES’

1 = Parts are stamped with production year.
2 = Connector groups of masks TR 2002 A and TR 2002 BN are also identified by letters “A” and “BN” in the upper part inside the visor.
3 = Parts bear a special dial indicating the manufacturing date. The two digits in the center show the year and the arrow the month.
9.3. Declaration of conformity
The EU declaration of conformity is available on the website www.spasciani.com in the Download section of the product of interest.
TABLE

COD.	Posiz. Dis.	TR 2002 CL2 cod.11302	TR 2002 CL3 cod. 11303	TR 2002 S CL3 cod.11308	TR 2002 A CL2 cod. 11304	TR 2002 A CL3 cod. 11300	TR 2002 S A CL3 cod. 11306	TR 2002 BN CL2 cod. 11305	TR 2002 BN CL3 cod. 11301	TR 2002 S BN CL3 cod. 11307
60372	4	•			•			•
60373	4			•			•			•
60374	4		•			•			•
60626	7	•	•	•	•	•	•	•	•	•
61378	3	•			•			•
61739	3		•	•		•	•		•	•
93050					•	•	•
93051								•	•	•
93052		•	•	•
60349	1		•			•			•
60350	1			•			•			•
60351	1	•			•			•

All data in the booklet were carefully checked.
Spasciani S.p.A. however takes no responsibility for possible mistakes and keeps the right to partially modify its products without prior notice.

SPASCIANI S.p.A.
Via Saronnino, 72
21040 ORIGGIO (VA), ITALY
Tel. +39 ‐ 02‐9695181 ‐Fax +39 ‐ 02‐96730843
[email protected]
‐ www.spasciani.com
Cod. 960100000 Rev.4 – 05‐2018