Mercriser 90-8M0124044 Raw Water Cooling Crossover Installation Guide

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Mercriser 90-8M0124044 Raw Water Cooling Crossover

mercruiser-90-8m0124044-raw-water-cooling-crossover-PRODUCT

Product Information

  • Product Name: Raw Water Cooling Crossover Assembly
  • Catalog Number: 90-8M0124044
  • Part Number: 8M0107034

Description: This Raw Water Cooling Crossover Assembly is designed to regulate the flow of raw water in a cooling system. It includes various fittings, plugs, gaskets, and sensors necessary for proper functioning.

Product Usage Instructions

  1. Ensure that the engine is turned off and cool before starting any installation or maintenance procedures.
  2. Locate the existing raw water cooling crossover assembly in your engine.
  3. Remove any existing components or fittings connected to the crossover assembly.
  4. Inspect the new Raw Water Cooling Crossover Assembly for any damages or defects. If found, contact customer support for a replacement.
  5. Install the CROSSOVER PLUG (.250-18) into the designated port on the crossover assembly.
  6. Connect the SEAL FITTING Pipe – Brass (.750-14) to the appropriate connection point on the engine.
  7. Attach the FITTING Straight (.750-14) to the other end of the SEAL FITTING Pipe.
  8. Install the SENSOR ASSEMBLY at the desired location on the crossover assembly.
  9. Use the provided O-RING (1.78 mm x .08 mm) to seal any connections that require it.
  10. Connect the HOSE FSM to Crossover using the appropriate fittings.
  11. Secure the PLUG Pipe (.125-27) Brass into its designated port on the crossover assembly.
  12. Tighten all connections and fittings to the recommended torque specifications.
  13. Attach the RWC Cover Bracket using the provided SCREW (M6x10).
  14. Secure the CLAMP Worm Gear (11-18 mm) around the crossover assembly for added stability.
  15. Place the CAP CLAMP Worm Gear (1.56 Diameter) over the appropriate connection point.
  16. Use the SCREW (M8 x 110) to tighten and secure the CAP CLAMP.
  17. Double-check all connections and fittings for tightness and proper alignment.
  18. Start the engine and monitor for any leaks or abnormal behavior.

Note: For further assistance or troubleshooting, refer to the product manual or contact customer support.

PARTS

mercruiser-90-8m0124044-raw-water-cooling-crossover-FIG-1

Ref # Part Class Part Number Description Comments Qty Note
1 0000 8M0107034 CROSSOVER   1  
2 0022 73379 PLUG (.250-18)   2  
3 0000 8M0081836 SEAL   2  
4 0022 428611 FITTING Pipe – Brass (.750-14)   2  
5 0022 866725 FITTING Straight (.750-14)   2  
6 0000 885342002 SENSOR ASSEMBLY   1  
7 0025 896699 O-RING (1.78 mm x .08 mm)   1  
8 0032 8M0090430 HOSE FSM to Crossover   1  
9 0022 390721 PLUG Pipe (.125-27) Brass   1  
10 0022 8M0085864 FITTING   1  
11 0022 32803 PLUG Pipe (.375-18) Brass   1  
12 0010 4009516 SCREW (M8 x 16)   2  
13 0000 8M0073879 CAP   1  
14 0027 8M0079167 GASKET   1  
15 0027 806871 GASKET   1  
16 0000 8M0089715 THERMOSTAT 60 Degree C (140

Degree F)

  1  
17 0022 806608A02 PLUG ASSEMBLY (.500-13) Blue   1  
18 0025 26802 O-RING (.424 x .103)   1  
19 0010 8M2600010 SCREW (M6x10) RWC Cover

Bracket

  4  
20 0054 815504105 CLAMP Worm Gear (11-18 mm)   2  
21 0019 8M0074364 CAP   AR  
22 0054 815504216 CLAMP Worm Gear (1.56 Diameter)   4  
23 0010 40095110 SCREW (M8 x 110)   4  

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