VEVOR HD-30 Rotary Welding Positioner Owner’s Manual

VEVOR HD-30 Rotary Welding Positioner

Introduction

WARNING A procedure, which, if not properly followed, may cause injury to the operator or others in the operating area.

Equipment Identification
The identification number specification or model, and serial number of this unit usually appear on a nameplate attached to the control panel, record these numbers for future reference.

Receipt of Equipment
When you receive the equipment, check it against the shipping documents. Make sure it is complete and inspect the equipment for possible damage during shipping. If there is any damage, notify the carrier immediately to file a claim. Furnish complete information concerning damage claims or mistake(s) in shipment to our company. Include the equipment identification number along with a description of the parts in question. Move the equipment to the installation site before uncrating the unit. Use care to avoid damaging the equipment when using bars, hammers, etc. to uncrate the unit.

Specification

No	MODEL	Power input	Horizontal loading capacity	Vertical loading capacity	Working table diameter	Working table height	Working table tilting angle	Working table rotation speed	Rotation motor	Overall length(A)	Overall width(B)	Overall height(C)	Cable terminal	Table Centre Through Hole Dia	Net weight	Applicable chuck
1	HD-30	AC110V 50Hz	30 Kg	15 Kg	310 mm	380 mm	0-90	1-15 r/min	80 W	380 mm	380 mm	380 mm	30-50mm2 m2	25 mm	35 Kg	KD/80-3/4
	HD-50	AC220V 50Hz	50 Kg	25 Kg	310 mm	380 mm	0-90	0.5-7 r/min	120 W	380 mm	380 mm	380 mm	/ 30-50mm2 m2	45/75/14 mm	35 Kg	KD/80-3/4
	HD-100	AC220V 50Hz	100 Kg	50 Kg	400 mm	520 mm	0-90	0.5-7 r/min	120 W	490 mm	530 mm	520 mm	/ 30-50mm2 m2	45/75/1.25 mm	70 Kg	KD-200/3
	HD-200	AC220V 50Hz	100 Kg	50 Kg	400 mm	520 mm	0-90	0.5-7 r/min	120 W	490 mm	530 mm	520 mm	/ 30-50mm2 m2	45/75/1.25 mm	78 Kg	KD-200/3
	HD-300	AC220V 50Hz	300 Kg	150 Kg	500 mm	650 mm	0-90	0.2-2.5 r/min	200 W	680 mm	660 mm	650 mm	/ 30-50mm2 m2	90 mm	102 Kg	KD-300/4

Usage Instructions

1.  When you receive the equipment, check it against the shipping documents. Make sure it is complete and inspect the equipment for possible damage during shipping. If there is any damage, notify the carrier immediately to file a claim.
2.  Move the equipment to the installation site before uncrating the unit. Use care to avoid damaging the equipment when using bars, hammers, etc. to uncrate the unit.
3.  Record the identification number specification or model and serial number of this unit for future reference.
4.  Connect the power input according to the specifications listed in the table above.
5.  Place the object to be welded on the working table and adjust the working table height as per your requirement.
6.  Adjust the working table tilting angle and rotation speed as per your requirement.
7.  Turn on the power using the power on/off switch (K1) on the control panel.
8.  Use the forward/reverse switch (K2) to adjust the motion of the object to be welded.
9.  Adjust the speed using the speed adjustment switch (K4) on the control panel.
10.  If you face any issues with the equipment, refer to the troubleshooting guide provided in the manual.
11.  Pour lubricating oil per week in the lube hole provided.
12.  While choosing the working table angle, hold the locking screw tightly in the drop lock mechanism.

WARNING A procedure, which, if not properly followed, may cause injury to the operator or others in the operating area.

Equipment Identification
The identification number specification or model, and serial number of this unit usually appears on a nameplate attached to the control panel, record these numbers for future reference.

Receipt of Equipment
When you receive the equipment, check it against the shipping documents, Make sure it is complete and inspect the equipment for possible damage during shipping, if there is any damage, notify the carrier immediately to file a claim. Furnish complete information concerning damage claims or mistake(s) in shipment to our company Include the equipment identification number along with a description of the parts in question. Move the equipment to the installation site before uncrating the unit. Use care to avoid damaging the equipment when using bars, hammers, etc. to uncrate the unit.

SPECIFICATION

No   .	MODEL	UNIT	HD-30	HD-50	HD-100	HD-200	HD-300
1	Power input	/	AC110V 50Hz	AC220V 50Hz	AC220V 50Hz	AC220V 50Hz	AC220V 50Hz
2	Horizontal loading capacity	Kg	30	50	100	100	300
3	Vertical loading capacity	Kg	15	25	50	50	150
4	Working table diameter	mm	310	310	400	400	500
5	Working table height	mm	380	380	520	520	650
6	Working table tilting angle	°	0-90	0-90	0-90	0-90	0-90
7	Working table rotation speed	r/mi n	1-15	0.5-7	0.5-7	0.5-7	0.2-2.5
8	Rotation motor	W	80	120	120	120	200
9	Overall length(A)	mm	380	380	490	490	680
10	Overall width(B)	mm	380	380	530	530	660
11	Overall height(C)	mm	380	380	520	520	650
12	Cable terminal	/	30-50m   m2	30-50m   m2	30-50mm2	30-50mm2	30-50mm2
13	Table Centre Through Hole Dia	mm	25	25	45/75/14   0	45/75/1   40	90

14	Net weight	Kg	35	35	70	78	102
15	Applicable chuck	/	KD/80- 200	KD/80- 200	KD-200/3 00	KD-200/ 300	KD-300/4 00

 

DEMENSIONS

 

 

NOTE

1. HD-50: E=340mm F=320 mm
2. HD-100: E=480mm F=400mm
3. HD-200: E=480mm F=400mm
4. HD-300: E=590mm F=475mm
5. LUBE HOLE: Pour lubricating oil per week.
6. DROP LOCK: Holding the locking screw tightly when choosing the working table angle.

CONTROL PANEL

TROUBLESHOOTING GUIDE

NO.	SYMPTOM	POSSIBLE CAUSE	REMEDY
1	The power pilot does not lit	1.      Power fuse is burnt. 2.      LED burnt. 3.      Power switch is burnt. 4.      No power input.	1.   Replace a new fuse.   2.   Replace the LED. 3.  Replace the switch. 4. Check the switch or replace it.
2	Speed Adjustment no Motion.	1. Damaged potentiometer.   2.     Motor control PCB no output.	1.  Check if the potentiometer is 10ΚΩ, otherwise replace it. 2.   Replace a new motor control PCB.
3	Footswitch       no motion	The foot switch is damaged.	Check the foot switch or replace it.

4	Forward/Reverse no output	The Forward/Reverse switch is damaged.	Check the switch or replace it.
		1.      Motor has power input but no motion. 2.      Motor control PCB has no power input 3.      Motor control PCB is damaged.	1.  Replace a new motor.
5
	Motor no motion		2. Check the transformer or replace it.
			3. Replace the control PCB.

ILLUSTRATION OF THE CONTROL PCB ADJUSTMENT

1. Attention when choosing the switches of input and output voltage（115V/230V）, disconnect the power timely when doing the switch.
2. ACCEL is time accelerating adjustable potentiometer When the output voltage is 0-90VDC, from 0.5 seconds to 11 seconds can be adjustable; When the output voltage is 0-180VDC, from 0.5 seconds to 22 seconds can be adjustable.
3. DECEL is decelerating adjustable potentiometer. When the output voltage is 0-90 VDC, the longest time is 13 seconds; When the output voltage is 0-180 VDC, the longest time is 25 seconds.
   
4. MAX SPD is a maximal speed adjustable potentiometer; Twist it to the end clockwise to set the maximum speed.
   
5. MIN SPD is a minimum speed adjustable potentiometer; Twist it to the end clockwise to set the zero speed anticlockwise.
   
6. INHIBIT is an external enable control side, When this function works, the speed of the motor is set by MIN SPD.
   
7. TORQUE、IRCOMP is torque and laden adjustable potentiometers.
   

CONTROL SCHEMATIC DIGRAM