EBECO 200-500 Thermoflex Kit Instruction Manual

200-500 Thermoflex Kit
Instruction Manual

garantera.ebeco.se

200-500 Thermoflex Kit

Information requirements for electric local space heaters according to eco design, regulation (EU 2015/1188)

Symbol	Value	Unit
Heat output
Nominal heat output	P nom	Se spec. sid. 3 See page 9
Min. heat output (indicative)	P min	0 kW
Max. continuous heat output	P max, c	Se spec. sid. 3 See page 9

Auxiliary electricity consumption

At nominell heat output	el max	Se spec. sid. 3 See page 9
At min. heat output	el min	0,000 kW
In stand-by mode	el SB	0,000 kW

At nominal heat output	el max	Se spec. sid. 3 See page 9
At min. heat output	el min	0,000 kW
In stand-by mode	el SB	0,000 kW

Type of heat output/room temp. control (select one)	Thermoflex Kit 200 (EB-Term 205)	Thermoflex Kit 500 (EB-Therm 500)
Single stage heat output and no room temp. control	NEJ No	NEJ No
Two or more manual stages, no room temp. control	NEJ No	NEJ No
With mechanic thermostat boom temp. control	NEJ No	NEJ No
With electronic room temp. control	NEJ No	NEJ No
With electronic room temp. control plus day timer	NEJ No	NEJ No
With electronic room temp. control plus week timer	JA Yes	JA Yes

Other control options (multiple selections possible)

Room temp. control with presence detection	NEJ No	NEJ No
Room temp. control with open window detection	JA Yes	JA Yes
With distance control detection	NEJ No	JA Yes
With adaptive start control	JA Yes	JA Yes
With working time limitation (operating time limitaion)	NEJ No	JA Yes
With black bulb sensor	NEJ No	NEJ No

Specifications

160 W/m²

Thermoflex Kit 500	Power	Area	Nominal heat output	Max continuous heat output	Resistance*
89 610 40	165 W	1,0 m²	0,165 kW	0,165 kW	325 Ω
89 610 41	220 W	1,4 m²	0,22 kW	0,22 kW	238 Ω
89 610 42	275 W	1,7 m²	0,275 kW	0,275 kW	194 Ω
89 610 43	365 W	2,2 m²	0,365 kW	0,365 kW	146 Ω
89 610 44	430 W	2,7 m²	0,43 kW	0,43 kW	123 Ω
89 610 45	510 W	3,2 m²	0,51 kW	0,51 kW	104 Ω
89 610 46	580 W	3,6 m²	0,58 kW	0,58 kW	91 Ω
89 610 47	690 W	4,4 m²	0,69 kW	0,69 kW	77 Ω
89 610 48	870 W	5,4 m²	0,87 kW	0,87 kW	61 Ω
89 610 49	1030 W	6,5 m²	1,03 kW	1,03 kW	52 Ω
89 610 50	1270 W	7,9 m²	1,27 kW	1,27 kW	42 Ω
89 610 51	1480 W	9,3 m²	1,48 kW	1,48 kW	36 Ω
89 610 52	1840 W	11,5 m²	1,84 kW	1,84 kW	29 Ω
89 610 53	2230 W	13,9 m²	2,23 kW	2,23 kW	24 Ω
Supplementary set without thermostat
89 610 54	1840 W	11,5 m²	1,84 kW	1,84 kW	29 Ω

*Tolerance -5 % to +10 %
120 W/m²

Thermoflex Kit 500	Thermoflex Kit 200	Thermoflex 120	Power	Area	Nominal heat output	Max. continuous heat output	Resistance*
89 611 00	89 602 30	89 605 79	150 W	1,25 m²	0,15 kW	0,15 kW	353 Ω
89 611 01	89 602 32	89 605 80	200 W	1,7 m²	0,2 kW	0,2 kW	265 Ω
89 611 02	89 602 34	89 605 82	250 W	2,1 m²	0,25 kW	0,25 kW	212 Ω
89 611 03	89 602 36	89 605 84	340 W	2,7 m²	0,34 kW	0,34 kW	156 Ω
89 611 04	89 602 38	89 605 85	410 W	3,4 m²	0,41 kW	0,41 kW	129 Ω
89 611 05	89 602 40	89 605 86	480 W	3,9 m²	0,48 kW	0,48 kW	110 Ω
89 611 06	89 602 42	89 605 88	530 W	4,4 m²	0,53 kW	0,53 kW	100 Ω
89 611 07	89 602 44	89 605 90	640 W	5,4 m²	0,64 kW	0,64 kW	83 Ω
89 611 08	89 602 46	89 605 92	780 W	6,6 m²	0,78 kW	0,78 kW	68 Ω
89 611 09	89 602 48	89 605 94	940 W	7,9 m²	0,94 kW	0,94 kW	56 Ω
89 611 10	89 602 49	89 605 95	1170 W	9,6 m²	1,17 kW	1,17 kW	45 Ω
89 611 11	89 602 50	89 605 96	1380 W	11,5 m²	1,38 kW	1,38 kW	38 Ω
89 611 12	89 602 52	89 605 98	1700 W	14,0 m²	1,7 kW	1,7 kW	31 Ω
Supplementary set without thermostat
89 611 13	89 611 13	89 605 96	1380 W	11,5 m²	1,38 kW	1,38 kW	38 Ω

*Tolerance -5 % to +10 %

60 W/m² 

Thermoflex 60	Power	Area	Resistance*
89 610 00	80 W	1,3 m²	661,3 Ω
89 610 01	125 W	2,1 m²	423,2 Ω
89 610 02	170 W	2,8 m²	311,2 Ω
89 610 03	215 W	3,6 m²	246 Ω
89 610 04	265 W	4,4 m²	199,6 Ω
89 610 05	325 W	5,4 m²	162,8 Ω
89 610 06	395 W	6,6 m²	133,9 Ω

*Tolerance -5 % to +10 %
45 W/m²

Thermoflex 45	Power	Area	Resistance*
89 602 01	60 W	1,3 m²	881 Ω
89 602 03	95 W	2,1 m²	556,8 Ω
89 602 07	130 W	2,8 m²	406,9 Ω
89 602 09	160 W	3,6 m²	330,6 Ω
89 602 11	205 W	4,4 m²	258 Ω
89 602 13	245 W	5,4 m²	215,9 Ω
89 602 15	300 W	6,6 m²	176,3 Ω
89 602 54	335 W	7,7 m²	157,9 Ω
89 602 56	400 W	9,2 m²	132,3 Ω

*Tolerance -5 % to +10 %

Material and accessories

Included in the pack

• Heating cable mat with 2.5 m connection cable
• Thermostat with sensor cable (Thermoflex Kit)
• Flexible conduit with adaptor (Thermoflex Kit)
• Heating cable installed sign (Thermoflex Kit).

Compare with the contents in your Kit. Check the label on the roll of cable to ensure that you have the correct cable length.
You also need

• Suitable floor filler
• Primer + (89 605 50)
• Earth-fault circuit-breaker (unless already installed)

Positioning of sensor cable and connection cable

1. a. The Thermoflex Kit includes a flexible conduit with one sealed end. Put the thermostat’s sensor cable into the flexible conduit.1b. The end of the sensor cable must not be covered by mats or fittings.
2. a. The underfloor heating cable has a 2.5 metre connection cable. Put this into a plastic pipe designed for electrical material (not included). With the supplementary set, both cables should be pulled up and connected in parallel in the thermostat.2b. The splices for the connection cable and the end terminal must not be placed in or next to any shower room or floor drain.
3. Place the flexible conduit and pipe alongside each other in a recess in the wall.

Make a groove in the floor halfway between where two loops of cable are to be laid. Position the end of the flexible conduit here. The splice between the heating cable and connection cable must also be placed in a groove so that it  does not protrude from the filler. Do  not install in the wall or in the pipe (see picture).

Prepare the substrate

1. Make sure that the floor is firm, does not sag and is free from dirt and old floor covering material. Prime the floor surface with Eeco Primer + (89 605 50) and let it dry.
2. Make a drawing on the floor of how the mat/mats are to be positioned

Installation

1. Perform the first insulation and resistance measurement of the cable. Fill in the test report or use Garantera on your smartphone.
2. Start fixing the Thermoflex in one corner. If the cold cable is not long enough to reach the connection point/thermostat, you can cut the matting into as  many sections as needed and install the cable along the wall to come closer.
   The cable splice should be inset in the floor.
3. Remove the protective foil from the mat and align the  matting. Roll out and bond to the floor. Press the matting against the floor.
4. Roll out the matting to the opposite wall. Cut the mesh without damaging the cable. Roll the matting back again.
   The cables should not be closer than 5 cm to each other when cutting the mesh.
5. Do not lay the matting under fixed fittings such as toilet pans. Toilet pans can be easily fitted in place with silicone instead of screws.
   Cut and release a piece of mesh and go round toilets and the like. Cut another piece of mesh and place the cable as shown in the figure. Now, the matting can be rolled out at the right side, otherwise the installation will be more difficult.
6. Press the matting down with your hands or feet so that it sticks properly. This is especially important on rough surfaces, such as concrete. To protect the cable, wear softsoled shoes or go barefoot. If you do not apply the filler immediately after installing, press the matting down once more just before applying the filler.
   To further improve the adhesive qualities the floor can be primed once  more using undiluted primer, the matting will then bond very well to the  floor. The mesh can also be stapled to plasterboards.
7. Perform other insulation and resistance measurements and fill in the test report or Garantera on your smartphone. Document the location of the cable with a photo.
8. Cover the floor with a suitable floor filler. Keep in mind that the cable must be under the sealing layer in wet rooms. 
9. If possible, after applying screed, alternatively after flooring has been laid, perform a third insulation and resistance measurement of the heating cable. Fill in the test report or  use Garantera on your smartphone.

Wait four weeks before switching on the heating. Then increase the heat gradually.
Energy Saving Tips!
Ebeco Thermo Board is an insulation board specially designed for Thermoflex Kit 500/200 under ceramic tiles and natural stone floors. Owing to the qualities of the insulation board, the underfloor heating system works extremely fast. Combining this insulation board with the thermostat’s energy-saving program gives you a system which saves energy. It can be used in both wet and dry areas and replaces the plasterboard in the floor construction.
Test report

	Before laying		After fixing		After covering floor
Product	Resistance value*	Insulation value	Resistance value*	Insulation value	Resistance value*	Insulation value
E-no:  Cable/Mat 1
E-no:  Cable/Mat 2

Min. insulation value 10 MΩ.
Products
Product:

• Thermoflex Kit 200
• Thermoflex Kit 500 – 120
• Thermoflex Kit 500 – 160
• Thermoflex 45*
• Thermoflex 60*
• Thermoflex 120*

*in combination with:

• EB-Therm 55
• EB-Therm 205
• EB-Therm 500
• EB-Therm 800
• Other control: ………………………………………………

Is installed in the following spaces:

Hall	E-no.:	Length/size:	Output/voltage:
Kitchen
Wet room
Living room
Bedroom
Outdoor room
Other

Extended 25 year guarantee and documenting
made easier with Granter
Do you want to avoid the bother of filling in and keeping track of these pages? Granter is a service that makes things a little easier for authorised installation technicians. The service allows you to document measurement data, save installation photos and create a digital guarantee certificate to send to the customer. Read more about the service and get started at garantera.eboco.se.
The installation is documented with photos/drawings
Electrical installation performed by:
Company: …………………………………………………………..
Installer (block capitals): ……………………………..
Date: …………………………………………………
Signature: ………………………………………..

Terms of Guarantee

Cable Kit, Cableflex, Thermoflex Kit, Thermoflex, Foil Kit, Foil 230 V and Multiplex 20
Ebeco AB provides a 12-year guarantee for material faults to heating cables/foil including supplied accessories and insulation board in Cable Kit, Thermoflex Kit, Thermoflex, Foil Kit, Foil 230 V and Multiplex 20-cable, hereafter referred
to as the “Products”.
Should material faults occur to the Products during the period of the guarantee, Eeco AB agrees to repair or replace the Products without cost to the purchaser. Ebeco AB also undertakes to restore the floor to its original condition after performed repair or replacement. To be able to rectify the fault, the purchaser must have saved or have access to 1 m² of the original flooring material.
Eeco AB provides a 5-year product guarantee for the supplied thermostat.
The guarantee only applies under the condition that installation of the Products is performed by an authorised electrician in accordance with applicable regulations and the installation instructions issued by Ebeco. And that one of the following requirements is met:
A) The installation is performed using and documented in Ebeco’s service, Granters. Or
B) This guarantee certificate including the test report is completed in full, and along with material specifications or an invoice, signed by the electrician who performed the installation. Furthermore, there must be photos that show the Products in their entirety after installation but before covering, or alternatively, a detailed drawing of the end connections and joints of the Products as well as the exact locations of floor sensors.
The guarantee does not apply to installations performed by non-authorised electricians or if a non-authorised electrician has made modifications or repairs. Furthermore, the guarantee does not apply to faults that have occurred as a result of use of improper materials and floor constructions, or as a result of incorrect installation. Damage caused by vandalism, fire, lightning or water, or damage caused by carelessness, abnormal use or as a result of accidents, is not covered either.
To make a guarantee claim, the following applies: Eeco AB must be notified before any action is taken. Furthermore, a guarantee certificate with an accompanying invoice for installation or material specification and a completed and signed test report must be presented.
Extend the guarantee to 25 years with
Garantera
Ebeco’s digital service, Garantera, documents all heating cable installations in a simple, safe and structured way. An installation made using Garantera automatically gets an extended 25 year guarantee for material defects. The extended guarantee only applies if the product has been installed together with an applicable control system and by an authorised electrician.
A digital guarantee certificate is e-mailed from Garantera to the user, who is then responsible for saving it and being able to present it in the event of a guarantee claim. A product guarantee of 5 years applies to the thermostat. EBECO AB
Martin Larsson, CEO

EBECO AB
Larjeagatan 11
SE-415 02 Goteborg, SWEDEN
Phone +46 31 707 75 50
ebeco.com
[email protected]
Manual Thermoflex 220323